Basic (1 layer) Insulation TCA1 with .0015" Self-Bonding Overcoat

Product Information

Temperature Rating: 
155°C
Wire Category: 
CoilBond™
Insulation: 
TCA with Self-Bonding Overcoat
Size Range: 
UL: 22 AWG - 40 AWG
Compliances: 
RoHS Compliant
UL 60950-1 (Ed.2), Annex U
UL OBJT2 File No. E206198
Voltage Rating: 
600 V
Breakdown: 
Approx. 2000 V
OD Tolerances: 
22-24 AWG: +0.0015" / -0.0005"
25-40 AWG: +0.001" / -0.0005"
UL 1446 Electrical System Approvals: 
TCA Class F

Insulation Information

Insulation Type: 
Fluoropolymer
Thermal: 
Continuous Operating Temperature, 150°C
UL Flammability Rating: 
V-0
Dielectric Constant: 
2.6
Tensile Strength (psi): 
6500
Elongation(%): 
150-300
Abrasion Resistance: 
Excellent
Bondability: 
Excellent
UV Resistance: 
Excellent
Chemical Resistance: 
Excellent
Underground Resistance: 
Excellent
Long Term Stability: 
Excellent
Bare Core Wire Specifications: 
AWGMin. Dia.Nom. Dia.Max. Dia.Min. Res.*Nom. Res.Max. Res.
220.02500.02530.02610.15590.16850.1781
230.02240.02260.02330.19560.21120.2219
240.01990.02010.02070.24780.26690.2811
250.01770.01790.01840.31370.33660.3554
260.01570.01590.01640.39480.42660.4517
270.01410.01420.01460.49820.53490.5600
280.01250.01260.01300.62830.67930.7125
290.01120.01130.01160.78920.84460.8875
300.00990.01000.01031.00091.07851.1359
310.00880.00890.00921.25461.36161.4376
320.00790.00800.00831.54141.68521.7838
330.00700.00710.00741.93922.13952.2720
340.00620.00630.00662.43782.71732.8962
350.00550.00560.00593.05063.43913.6803
360.00490.00500.00533.78034.31404.6368
370.00440.00450.00484.60895.32595.7505
380.00390.00400.00435.74316.74067.3195
390.00340.00350.00387.35398.80419.6306
400.00300.00310.00349.186011.222712.3700
*ASTM B33 sets no standard for minimum resistance. This is only an indicator to investigate other aspects such as tin-thickness and tin coverage.
Conductor: 
Tin Plated Copper, Solid or Stranded (ASTM B-33/ASTM B-286)
Bare Copper and other conductors available
ETFE is a Fluoropolymer compound with excellent electrical properties, heat resistance, chemical resistance, and abrasion resistance. Commonly used in winding wires, UL AWM wires, and medical applications Self-Bonding Overcoat Information: The Self-Bonding Overcoat is a proprietary material intended for bonding the product together and it should not be considered an additional layer of insulation nor should it be used for any additional electrical or mechanical properties
Insulated Wire Information: 
Part NumberAWGInchesMMInchesMM
TCA1 22 AWG-SB-1.5220.02530.6430.03130.80
TCA1 23 AWG-SB-1.5230.02260.5740.02860.73
TCA1 24 AWG-SB-1.5240.02010.5110.02610.66
TCA1 25 AWG-SB-1.5250.01790.4550.02390.61
TCA1 26 AWG-SB-1.5260.01590.4040.02190.56
TCA1 27 AWG-SB-1.5270.01420.3610.02020.51
TCA1 28 AWG-SB-1.5280.01260.3200.01860.47
TCA1 29 AWG-SB-1.5290.01130.2870.01730.44
TCA1 30 AWG-SB-1.5300.01000.2540.01600.40
TCA1 31 AWG-SB-1.5310.00890.2260.01490.38
TCA1 32 AWG-SB-1.5320.00800.2030.01400.36
TCA1 33 AWG-SB-1.5330.00710.1800.01310.33
TCA1 34 AWG-SB-1.5340.00630.1600.01230.31
TCA1 35 AWG-SB-1.5350.00560.1420.01160.29
TCA1 36 AWG-SB-1.5360.00500.1270.01100.28
TCA1 37 AWG-SB-1.5370.00450.1140.01050.27
TCA1 38 AWG-SB-1.5380.00400.1020.01000.25
TCA1 39 AWG-SB-1.5390.00350.0890.00950.24
TCA1 40 AWG-SB-1.5400.00310.0790.00910.23